Blow Moulding Under Bonnet Prototype Interior Automotive Bling Aerospace Ducts Concept Wheels Mood Lighting Vehicle Lighting
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  • Blow Moulding | Jaguar XKR
  • Low volume production manufacture of air induction system, 80 vehicles per week
  • Low cost blow mould tools (2D and 3D suction) to create parts
  • Hot plate welding, assembly and 100% tested in WCM clean hall assembly facility
  • Large length part size 1000mm in PP and 30% glass filled nylon materials
  • Tooling design, manufacture and production part introduction 12 weeks
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  • Under Bonnet | Aston Martin
  • Low volume production of expansion tanks
  • Full service supply, WCM designed, prototyped, tool and part manufacture
  • Vibration welded and 100% leak test in WCM clean hall assembly facility
  • MIRA tested and certified
  • Tooling design, manufacture and production part introduction 9 weeks
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  • Prototype Interior | Ford Mondeo
  • First 200 confirmation prototype vehicle interiors produced,
  • Instrumentation panel manufactured using WCM 3S technology, producing production intent soft feel IP
  • IP and centre console have grain and textured skins
  • Mixture of technologies used RIM, injection moulding and nickel shell tooling
  • Delivery for IP 9 week
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  • Automotive Bling | Ford Focus Cabriolet
  • Low volume production manufacture of chromed grill surround and fog lamp bezels
  • Fully auto steel injection mould tool with highly polished cavities
  • Parts injection moulded in high grade platable ABS thermoplastic
  • Chrome plating colour and finish grades available
  • Tooling design and manufactured in 5 weeks, part manufacture including chroming 36 hours
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  • Aerospace Ducting | F18
  • Low volume production contract, for air cooling ducts onboard F18’s
  • Direct manufacture of ducting using selective laser sintering technology, no tooling required
  • Complexed shapes, undercuts and forms are easily created
  • 2700 ducts to be manufactured under 2008 contract
  • 1 set of ducts manufactured, assembled and inspected in 3 days
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  • Concept Wheels
  • Aluminium wheels manufactured using tool-less printed sand moulding technology
  • No more traditional pattern equipment required, much faster than cnc machining from billet
  • Once cast, wheels can be machined, polished or painted to give desired finish
  • Wheels can be fitted with normal tyres and driven
  • Delivery 2 weeks for set of 4 wheels
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  • Mood Lighting | Landrover LRX
  • Design, manufacture and installation of Interior Mood Lighting for Land Rovers New LRX
  • Lighting changes colour when in Sport (red), Normal (blue) or Economy (green) mode
  • LED’s mounted in light boxes and unique light bullet pipe technology emit light for designated areas
  • Control unit is small and fully remote control
  • Design and delivered in 5 weeks
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  • Vehicle Lighting | Cab Direct
  • Extenal taxi illuminated signage
  • Design and manufacture LED signage to replace existing tungsten filament units
  • Roof mounted TAXI sign features a complete self contained illumination/lens pod which can be easily removed/replaced from outside the vehicle.
  • The rear spoiler features a central mounted 'DOORS OPENING' sign as well as two quarter light signs (handed).
  • Super brightness and longlife.

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